Syndyne
Shaun Galman
Hi all,
Some great info here. Been very good reading!
Looking into upgrading the old Navara currently -just not enough room to accommodate all the gear we carry for prospecting.
It's a 98 D22 dual cab (tray back) 3.2ltr Diesel with a pretty large aftermarket Denco Turbo fitted. It's been pretty good to us engine-wise so far. Only thing we did was replace the clutch and pressure plates as she gave out just after we bought it in 05. It was expected as the K's were well passed the due date to do so anyhow.
The serious problem we had was with the lower control arms. The area on the edge of the lower control arm that holds the ball joint is very weakly designed and prone to metal fatigue. We found this out first hand a couple years back when we were just reversing out of a carpark as the whole front end collapsed onto the ground. Luckily we weren't traveling on a highway otherwise I may not be here now. The drivers side lower arm pretty much exploded into shrapnel. I picked up pieces from several metres away.
I replaced the arm and all of the damaged components myself (to save quite a few $$$$) and could see the damage was quite extensive. I found out after that this was a serious concern when they were first manufactured. As you guys probably know, it's only a small ring of 3mm pressed plate that the ball joint sits in. Ideally I'd like to see it reinforced with a good 7 or 8mm metal rod welded up inside the ball joint housing.
After replacing both ball joints a few weeks ago the mechanic told us that there are now stress fractures in the passenger side lower arm that will need addressing soon, either by welding or replacing with another new lower arm. I might take the time to reinforce both for the short time we still have it. Shouldn't be much more than twenty minutes work with access to a TIG. It makes me very wary of control arm front suspension now.
I like the look of front diff coil-over 4X's more and more nowadays
Cheers,
Shauno.
Some great info here. Been very good reading!
Looking into upgrading the old Navara currently -just not enough room to accommodate all the gear we carry for prospecting.
It's a 98 D22 dual cab (tray back) 3.2ltr Diesel with a pretty large aftermarket Denco Turbo fitted. It's been pretty good to us engine-wise so far. Only thing we did was replace the clutch and pressure plates as she gave out just after we bought it in 05. It was expected as the K's were well passed the due date to do so anyhow.
The serious problem we had was with the lower control arms. The area on the edge of the lower control arm that holds the ball joint is very weakly designed and prone to metal fatigue. We found this out first hand a couple years back when we were just reversing out of a carpark as the whole front end collapsed onto the ground. Luckily we weren't traveling on a highway otherwise I may not be here now. The drivers side lower arm pretty much exploded into shrapnel. I picked up pieces from several metres away.
I replaced the arm and all of the damaged components myself (to save quite a few $$$$) and could see the damage was quite extensive. I found out after that this was a serious concern when they were first manufactured. As you guys probably know, it's only a small ring of 3mm pressed plate that the ball joint sits in. Ideally I'd like to see it reinforced with a good 7 or 8mm metal rod welded up inside the ball joint housing.
After replacing both ball joints a few weeks ago the mechanic told us that there are now stress fractures in the passenger side lower arm that will need addressing soon, either by welding or replacing with another new lower arm. I might take the time to reinforce both for the short time we still have it. Shouldn't be much more than twenty minutes work with access to a TIG. It makes me very wary of control arm front suspension now.
I like the look of front diff coil-over 4X's more and more nowadays
Cheers,
Shauno.